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UNB Gas Nitriding Furnace

UNB Gas Nitriding Furnace Product Introduction – Equipment Overview: The UNB box-type gas nitriding furnace is manufactured using Japanese technology and, through continuous improvements, has become an important sub-product within the nitriding equipment series. This equipment boasts a mature and reliable production line, low operating costs, ease of maintenance, and excellent product stability. It is widely used in industries such as automotive, motorcycle, precision machinery, and construction machinery. Main Applications: Nitriding and Carbon-Nitrogen Co-diffusion Equipment Features: ◆ Employs a round furnace chamber with a muffle-free structure; the circular chamber features self-directed gas flow, eliminating dead zones in gas circulation and ensuring uniform temperature and atmosphere distribution. ◆ Utilizes an internal drive mechanism for loading and unloading products between the pre-chamber and the heating chamber; all mechanical transmission components operate at cold temperatures, resulting in a long service life. ◆ Equipped with pneumatic drive mechanisms that enable rapid and safe handling in the event of power failure or unexpected incidents, thereby guaranteeing product quality. ◆ The arch-shaped structure significantly extends the furnace’s service life. ◆ After processing, the workpiece surface forms a dense compound layer without the need for subsequent operations. ◆ All key instruments and meters are imported from Japan, offering high precision and featuring a simple, clear, and user-friendly interface that better aligns with domestic practices and is easy to operate. ◆ Heating radiation tubes and stirring fans inside the furnace undergo α-treatment, effectively enhancing their service life. ◆ Highly automated, with simple and convenient operation and management. ◆ Advanced hydrogen probes and programmable controllers can be optionally installed to precisely control the nitrogen potential within the furnace. (Optional) Technical Parameters:

Detailed information

Introduction to UNB Gas Nitriding Furnace Products
   Device Overview: The UNB box-type gas nitriding furnace, manufactured using Japanese technology, has been continuously improved and has become an important sub-product in the nitriding equipment series. This type of equipment boasts a mature and reliable production line, low operating costs, easy maintenance, and excellent product stability. It is widely used in industries such as automotive, motorcycle, precision machinery, and construction machinery.
   Main uses: Nitriding, Nitrocarburizing
Device features:
◆ It adopts a round furnace chamber with a muffle-free structure. The circular furnace chamber features self-directed gas flow, eliminating dead zones in gas circulation and ensuring uniform temperature and atmosphere distribution.
◆ The product is loaded and unloaded between the pre-chamber and the heating chamber using an internal drive mechanism. All mechanical transmission components operate in a cold state, ensuring a long service life.
◆ Equipped with a pneumatic drive mechanism, it can quickly and safely handle emergencies such as power outages or accidents, ensuring product quality.
◆The arch-shaped structure extends the service life of the furnace chamber.
◆After workpiece treatment, a dense compound layer forms on the surface, with no subsequent processing steps required.
◆ All key instruments and meters are imported from Japan, featuring high precision and a simple, clear operating interface that is more in line with domestic user habits and extremely easy to operate.
◆The heating radiation tubes and stirring fans inside the furnace all undergo α treatment, effectively extending their service life.
◆ Highly automated, with simple and convenient operation and management.
◆ An advanced hydrogen probe and a programmable controller can be used to precisely control the nitrogen potential inside the furnace. (Optional)
 
 UNB Gas Nitriding Furnace
Technical specifications:
 UNB Gas Nitriding Furnace

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Radiation tube

Radiant tubes—used in our company’s heating furnaces—come in three types of inner heating cores: Cr20Ni80, rare-earth alloy, and FeCrAl. As for the outer casing manufacturing processes, we offer three options: rolled-plate welding, seamless tubing, and centrifugal casting, ensuring that we can meet a wide range of customer needs. Depending on the material, radiant tubes are covered by a warranty period of 1 to 2 years.

Oxygen probe

Oxygen probes: Our company uses Oriental oxygen probes, an imported brand from Japan. These probes offer precise measurement of carbon potential inside furnaces, are easy to install, and boast a long service life. Available models include: OS-650, OS-750, OS-850, and OS-950. The oxygen probe warranty period is 1 year.

Thermocouple

Thermocouples—Our company uses thermocouples that offer accurate temperature measurement, simple installation, and convenient maintenance and upkeep. We provide thermocouples for various applications, including furnace temperature-control thermocouples, overtemperature-monitoring thermocouples, and thermocouples for general temperature measurement. (Available in both domestic brands and U.S.-imported brands.) Thermocouples come with a one-year warranty.

Material tray and tooling

We offer two types of material trays and tooling: heavy-duty reinforced trays and lightweight, energy-efficient trays. For customers with high production volumes and frequent furnace loading, we recommend the heavy-duty reinforced trays, which have a relatively longer service life. For customers with lower production volumes and lighter products, we suggest the lightweight, energy-efficient trays, which feature a faster furnace heating rate, lower energy consumption, and a more affordable price. The manufacturing processes for these trays and tooling include precision casting and silica sol investment casting, both of which come with a one-year warranty. We also provide customized services for material trays and tooling.

Stirring fan

Agitator fans—Our company uses integrally cast agitator fans, available in two material options: Cr25Ni20 and Cr25Ni35. The warranty period for agitator fans made of Cr25Ni20 is 1 year, while the warranty period for those made of Cr25Ni35 is 2 years.

Cylinder seal ring

Pneumatic Components: Our company uses pneumatic components such as solenoid valves and cylinders from two brands—CKD and SMC—and offers a one-year warranty period.

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