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BBH Box-Type Multi-Purpose Furnace

Product Introduction: Overview of the BBH Box-Type Multi-Purpose Furnace—The launch of the BBH pre-pumping box-type multi-purpose furnace has propelled domestic heat treatment equipment to a new level. This series of furnaces organically integrates vacuum technology with controlled-atmosphere techniques, offering significant advantages in terms of environmental protection, energy efficiency, and operational effectiveness. Main Applications: Carburizing/Carbonitriding/Quenching under protective atmospheres, Normalizing, Annealing, and Secondary Heating Quenching. Equipment Features: ◆ The front door is equipped without a flame curtain, greatly improving the working environment. ◆ Nitrogen purging reduces the likelihood of grain-boundary oxidation during both heating and cooling processes. ◆ High safety performance allows for fully automated, unmanned operation. ◆ A high-precision atmosphere control system ensures stable carbon potential within the furnace. ◆ When the furnace is shut down, air cannot enter the furnace chamber, saving time required for atmosphere replacement and significantly shortening the time needed to re-establish the atmosphere upon startup. The carbon potential stabilization time is reduced compared to conventional multi-purpose furnaces, resulting in lower operating costs. ◆ The front chamber uses vacuum pumping for loading and unloading, eliminating the need for a flame curtain at the front door and thus saving substantial fuel gas consumption. The furnace boasts excellent airtightness, dramatically reducing the amount of drip lubricant used. Gas flow rates are reduced by 1/6 to 1/8 compared to traditional multi-purpose furnaces. ◆ In the front chamber, vacuum pumping eliminates the risk of accidents caused by flame-curtain combustion during loading and unloading; it also minimizes oxidation and degradation of quenching oil, keeping the working environment clean and ensuring superior product quality while extending the service life of the quenching oil. All types of quenching oils—including cold and hot oils—can be used with this equipment. ◆ This equipment is fitted with residual oxygen analysis devices in the loading chamber to ensure operational safety. BBH-3R vs. BBH-2R Performance Comparison: ◆ The BBH-3R features an independent vacuum purging chamber that does not interfere with normal furnace operation during vacuum purging, thereby enhancing overall equipment efficiency. ◆ The BBH-3R’s vacuum chamber volume is smaller, reducing nitrogen consumption and lowering energy usage. ◆ The BBH-3R’s design reduces quenching delay time compared to the BBH-2R. ◆ Comparison of Processing Times Between BBH-2R and BBH-3R—Technical Parameters

Detailed information

Introduction to BBH Box-Type Multi-Purpose Furnace Products
Device Overview: The launch of BBH’s pre-pumping box-type multi-purpose furnace has propelled domestic heat treatment equipment to a new level. This series of furnaces organically integrates vacuum technology with controlled-atmosphere technology, offering significant advantages in terms of environmental protection, energy efficiency, and operational effectiveness.
Main uses: Carburizing/Carbonitriding/Quenching under protective atmosphere, Normalizing, Annealing/Double Heating Quenching.
Device features:
◆ There’s no fire curtain at the front door, greatly improving the working environment.
◆ Nitrogen purging reduces the likelihood of oxidation within grain boundaries during both heating and cooling processes.
◆ High safety performance, enabling fully automated and unmanned operation.
◆ A high-precision atmosphere control system can establish a stable carbon potential within the furnace.
◆ During furnace shutdown, air does not enter the furnace, saving time required for purging the furnace atmosphere. As a result, the time needed to establish the furnace atmosphere upon startup is significantly reduced. The time required to establish the carbon potential is shorter compared to conventional multi-purpose furnaces, leading to lower operating costs.
◆The pre-chamber uses a vacuum-sealing method, eliminating the need for fire curtains on the front door and significantly saving fuel gas. The furnace boasts excellent air tightness, leading to a substantial reduction in the use of drip agents. The gas flow rate is reduced by one-sixth to one-eighth compared to conventional multi-purpose furnaces.
◆ The vacuuming of the pre-chamber and the loading/unloading processes will not result in accidents caused by the combustion of the fire curtain. At the same time, this reduces oxidation and degradation of the quenching oil, keeps the working environment clean, improves the quality of the treated parts, and extends the service life of the quenching oil. All types of quenching oils—whether cold or hot—can be used.
◆This equipment is equipped with an residual oxygen analyzer in the loading chamber to ensure operational safety.
Performance Comparison Between BBH-3R and BBH-2R
◆The BBH-3R is equipped with a separate vacuum exchange chamber, which allows for vacuum exchange without disrupting the normal operation of the equipment, thereby improving equipment utilization efficiency.
◆The BBH-3R vacuum chamber’s volume has been reduced, thereby decreasing nitrogen consumption and lowering energy consumption.
◆The BBH-3R structure reduces the quenching delay time compared to the BBH-2R.
◆Comparison of Processing Times for BBH-2R/BBH-3R
 
 BBH Box-Type Multi-Purpose Furnace
 
Technical Parameters
 
 BBH Box-Type Multi-Purpose Furnace

Other Business

Radiation tube

Radiant tubes—used in our company’s heating furnaces—come in three types of inner heating cores: Cr20Ni80, rare-earth alloy, and FeCrAl. As for the outer casing manufacturing processes, we offer three options: rolled-plate welding, seamless tubing, and centrifugal casting, ensuring that we can meet a wide range of customer needs. Depending on the material, radiant tubes are covered by a warranty period of 1 to 2 years.

Oxygen probe

Oxygen probes: Our company uses Oriental oxygen probes, an imported brand from Japan. These probes offer precise measurement of carbon potential inside furnaces, are easy to install, and boast a long service life. Available models include: OS-650, OS-750, OS-850, and OS-950. The oxygen probe warranty period is 1 year.

Thermocouple

Thermocouples—Our company uses thermocouples that offer accurate temperature measurement, simple installation, and convenient maintenance and upkeep. We provide thermocouples for various applications, including furnace temperature-control thermocouples, overtemperature-monitoring thermocouples, and thermocouples for general temperature measurement. (Available in both domestic brands and U.S.-imported brands.) Thermocouples come with a one-year warranty.

Material tray and tooling

We offer two types of material trays and tooling: heavy-duty reinforced trays and lightweight, energy-efficient trays. For customers with high production volumes and frequent furnace loading, we recommend the heavy-duty reinforced trays, which have a relatively longer service life. For customers with lower production volumes and lighter products, we suggest the lightweight, energy-efficient trays, which feature a faster furnace heating rate, lower energy consumption, and a more affordable price. The manufacturing processes for these trays and tooling include precision casting and silica sol investment casting, both of which come with a one-year warranty. We also provide customized services for material trays and tooling.

Stirring fan

Agitator fans—Our company uses integrally cast agitator fans, available in two material options: Cr25Ni20 and Cr25Ni35. The warranty period for agitator fans made of Cr25Ni20 is 1 year, while the warranty period for those made of Cr25Ni35 is 2 years.

Cylinder seal ring

Pneumatic Components: Our company uses pneumatic components such as solenoid valves and cylinders from two brands—CKD and SMC—and offers a one-year warranty period.

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